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Challenge Jump Pump

Challenge Jump pump leveraging advanced quaternary diaphragm pump and precision peristaltic pump technologies for liquid transfer, this system integrates an intelligent human-machine interface with specialized control software, delivering comprehensive solutions for liquid handling processes in the biopharmaceutical industry.

    Features

    Offering a variety of operating modes: constant pressure, constant flow, timed dispensing, and volumetric dispensing, along with a unique Direct Flow (Dead-End) Filtration mode for specialized applications.
    For biological activity, stringent protection measures are in place to safeguard the integrity and vitality of biological materials, preventing contamination and preserving biological functions.
    The liquid transfer process is characterized by its precision, efficiency, and stability, ensuring reliable performance in handling liquids.

    Challenge Jump Series

    The Challenge Jump series pumps are compatible with pressure and flow sensors, enabling constant pressure and flow liquid transfer. This supports efficient processes like ultrafiltration, dispensing, and liquid transportation.

    • Challenge Jump Series (3)
      Material: 316L stainless steel
      Surface Roughness: Ra ≤ 0.4μm
      Supports: Clean-In-Place (CIP) / Sterilization-In-Place (SIP)
    • Challenge Jump Series (1)
      Material: PP or PE
      Pumping performance equivalent to stainless steel pump head
      No cleaning validation and sterilization required
    • Challenge Jump Series (2)
      Single-use tubing
      Adaptable to various pipe sizes
      Pump head does not come into contact with the fluid
      Low shear force
    Note: The Challenge Jump D series offers a choice between stainless steel reusable pump heads and single-use pump heads. The Challenge Jump P series comes with an Easy-load pump head.

    Comparison between D series and P series

    Challenge Jump D Series Challenge Jump P Series
    Quaternary Diaphragm Pump Peristaltic Pump 
    SS316L pump head and PP material SU pump head Easy-load pump
    SS316L pump head: Reusable, with online cleaning and sterilization functions
    PP pump head: Single-use, reduces cleaning validation costs
    Easy to install, can be stacked
    Tubing can be used once, avoiding cross-contamination risks
    Siemens industrial HMI to ensure stable operation of the control system 
    Touchscreen design, faster data input
    Multi-sensor interface, quick realization of process intelligentization
    Compact and sleek design, strong technological feel 

    Typical Application

    • Product Applications

    • Ultrafiltration
    • Chromatography
    • Sterile Filtration
    • Transfer of Lysate Solutions
    • Direct flow filtration
    • Solution preparation
    • Fermentation tank supplementation
    • Other Liquid Transfers
    • Suitable Liquids

    • Cell Culture Medium
    • Enzymes
    • Viral Culture Medium
    • Vaccines
    • Recombinant Proteins
    • Monoclonal Antibodies
    • Cell Supernatant
    Typical Application Case: Direct Flow (Dead-End) Filtration
    Jump pumps connect with vibration-type filters to build a sterile filtration system. A pressure sensor is installed between the intelligent pump and the vibration-type filter. The initial filtration flow rate is set to ensure that the filter membrane is not clogged too quickly due to excessive flow rate. When the system pressure reaches the set control pressure, the intelligent pump smoothly switches to constant pressure mode by reducing the flow rate to maintain a constant system pressure, preventing overpressure, pipe rupture, or filter damage. The entire process does not require manual supervision, greatly saving labor.
    Challenge Jump Pump (1)
    challenge-jump-pump
    challenge-jump-pump-4

    Specifications

    D Series Jump Quaternary Diaphragm Pump
    Pump type
    Reusable pump head
    Single-use pump head
    model Jump 150D Jump 1200D Jump 150D-SU Jump 1200D-SU
    Flow range range 1-180LPH 10-1200LPH 1-180LPH 10-1200LPH
    Flow rate accuracy ±2%
    Maximum pressure  6bar (Fluid temperature<40℃) 
    4bar (Fluid temperature>40℃)
    4 bar
    Maximum temperature Fluid:80°C;ClP:90°C SIP:130°C
     High pressure sterilization:130°C
    Fluid:60°C
     High pressure sterilization:130°C  
    Fitting size 1/4”TC or 3/4”TC
    Pump chamber material SS316L PP
    Diaphragm material TPE
    Valve material EPDM
    O-ring material EPDM
     Elastic material certification (optional): USP <88> Class VI;FDA 21 CFR 177; BSE/TSE safety
    Stainless steel certification (optional): Surface roughness: Ra ≤ 0.4 μm; Ferrite content: < 1%
    HMI computer 7-inch Siemens display 
    software  Jump Sys
    Hosing material SS316L
    Power supply 220 VAC
    Rated speed 3000 rpm 2400 rpm 3000 rpm 2400 rpm
    Power 200W 900W 200W 900W
    Environmental  temperature 0-40℃
    Environmental humidity (10%-90%)RH, no condensation

    Note:Depending on the different motor/inverter drive combinations, the motor frequency and the resulting pump speed will vary.

    P Series Jump Peristaltic pump
    Pump Easy-load II Easy-load
    Model Jump 150P Jump 1200P
    Flow range range 3.6-174LPH 36-1560LPH
    Flow precision ±2%
    Maximum pressure 2.5Bar
    Suitable pump tube 13,14,16,25,17,18/ 15,24,35,36# 26,73,82/ 70,88,89#
    Pump material PPS/PSF
    HMI computer 7-inch Siemens display 
    software Jump Sys
    Hosing material SS316L
    Speed 0.1-600 rpm
    Rated power 200W 600W
    Power supply 220 VAC
    Environmental  temperature 0-40℃
    Environmental humidity (10%-90%)RH, no condensation

    Note: Double pump head stacking parameters

    Ordering Information

    Product Series Model Type flow rate range Order number
    Challenge Jump Challenge Jump 150D Diaphragm Pump 1-180L/h CJP150D
    Challenge Jump 1200D Diaphragm Pump 10-800L/h CJP1200D3
    Diaphragm Pump 20-1200L/h CJP1200D5
    Challenge Jump 2500D Diaphragm Pump 50-2500L/h CJP2500D
    Challenge Jump 4400D Diaphragm Pump 150-5000L/h CJP4400D
     Challenge Jump 5000D Diaphragm Pump 200-6000L/h CJP5000D
    Challenge Jump 30D-SU Diaphragm Pump 0.06-30L/h CJP30D
    Challenge Jump 150D-SU Diaphragm Pump 1-180L/h CJP150D
    Challenge Jump 1200D-SU Diaphragm Pump 10-800L/h CJP1200D3
    Diaphragm Pump 20-1200L/h CJP1200D5
    Challenge Jump 2500D-SU Diaphragm Pump 50-2500L/h CJP2500D
    Challenge Jump 4400D-SU Diaphragm Pump 150-5000L/h CJP4400D
    Challenge Jump 150P Peristaltic Pump 3.6-174L/h CJP150P
    Challenge Jump 1200P Peristaltic Pump 36-780L/h CJP1200P
    Peristaltic Pump 36-1560L/h CJP1200P2
    Challenge Jump Pro Challenge Jump 150D Pro Diaphragm Pump 1-180L/h CJP150D-Pro
    Challenge Jump 1200D Pro Diaphragm Pump 10-800L/h CJP1200D3-Pro
    Diaphragm Pump 20-1200L/h CJP1200D5-Pro
    Challenge Jump 2500D Pro Diaphragm Pump 50-2500L/h CJP2500D-Pro
    Challenge Jump 4400D Pro Diaphragm Pump 150-5000L/h CJP4400D-Pro
    Challenge Jump 5000D Pro Diaphragm Pump 200-6000L/h CJP5000D-Pro
    Challenge Jump 30D-SU Pro Diaphragm Pump 0.06-30L/h CJP30D-Pro
    Challenge Jump 150D-SU Pro Diaphragm Pump 1-180L/h CJP150D-Pro
    Challenge Jump 1200D-SU Pro Diaphragm Pump 10-800L/h CJP1200D3-Pro
    Diaphragm Pump 20-1200L/h CJP1200D5-Pro
    Challenge Jump 2500D-SU Pro Diaphragm Pump 50-2500L/h CJP2500D-Pro
    Challenge Jump 4400D-SU Pro Diaphragm Pump 150-5000L/h CJP4400D-Pro
    Challenge Jump 150P Pro Peristaltic Pump 3.6-174L/h CJP150P-Pro
    Challenge Jump 1200P Pro Peristaltic Pump 36-780L/h CJP1200P-Pro
    Peristaltic Pump 36-1560L/h CJP1200P2-Pro
    Naming rules:
    D: Diaphragm Pump
    P: Peristaltic Pump
    SU: Single-Use